Basic Info.
Model NO.
ZTD
Trademark
YYTF
Transport Package
as Required
Origin
Xuchang, China
Product Description
Rebar Sawing Threading Grinding Production Line ZTDAutomatic rebar sawing threading and grinding line is an essential equipment for large steel bar processing enterprise,which can finish the functions of sizing,sawing, threading, polishing and grading storage of all kinds of steel rod and deformed steel bar fast and accurately according to customers' requirements.And then send the materials to each processing sites like bending machine, cage welding machine and other follow-up processing separately.
The automatic rebar sawing threading and grinding line is a high-speed and automatic steel bar processing equipment that has integrative functions such as automatic feed,sizing,threading,polishing,automatic receiving,seeking storage bin and hierarchical storage.It can reduce the workers' labor intensity and improve production efficiency,as well as meet the different requirements in subsequent processing like bending processing ,cage welding machine processing etc.This is new generation equipment that designed by our company's research team depend on the new market requirements of rebar steel processing.
1.Technical Parameters
2.Patent
Mechanical patent ( Electric control panel ): [201930091840.7]
Electrical patent (Upsetting Threading Polishing Line V1.0) : [2018SR728603] Electrical patent (Upsetting Threading Polishing Line V2.0) : [2019SR0384217]
3. Advantages:
1)Automatic feeding line, easy to transport, reduce labor intensity
2)Threading transmission line, automatic control feeding and turning over of rebars in high efficiency. To ensure the continuous automatic production of steel bar two-way threading
3)2-Level storage bin, can store two different specifications of steel bar at the same time.
4)Threading and grinding assembling box, high degree of assembling, small size, beautiful and safe, easy to install and debug
5)Sawing machine, easy to operate, with high accuracy and efficiency
6)Automatic turning over conveyor line, accurate positioning, high efficiency
7) Lifting and distributing machine, automatically screen and distribut material, ensure the continuous and automatic supply of single rebar, reduce labor intensity
8) The electronic control cabinet has complete functions and beautiful appearance
9) Threading mainframe adopts the most advanced mainframe head in China, automatically clamping, feeding, ribbing and rolling.
10) Original milling and grinding two-in-one mechanism, strictly control the accuracy
4.Product Characteristics
The threading diameter range of ZTD is 16-40mm, which fully meets the market demand. Threading length is less than or equal to 110mm, guarantees the length requirement of steel bar , the maximum length of feeding line is 12m, the transmission speed of steel bar is 58-62m/min, realizing efficient and fast transmission of steel bar. The shortest length of material feeding and receiving is 2m, fully meets the needs of short rebar processing. Single threading time is 35-50s, depending on the length of rebar, 800-1000 wire heads can be processed every day; two ways of transporting reinforcing bar, photoelectric and time, are adopted to avoid photoelectric damage resulting in shutdown of production.
According to the customer's on-site processing situation, a variety of processing modes can be set up, which can be switched freely only through the man-machine interface, and can meet the different processing needs of customers. Touch screen fault prompt design, equipment failure man-machine interface can display alarm information to prompt customers to quickly troubleshoot, saving maintenance costs and time. Customers set up the quantity of processing, automatic shutdown after production, to avoid waste of raw materials. The storage of steel bars in batches can be realized by two stages of silo series. The steel bar sleeve grinding production line can be connected with shearing and sawing freely to realize linkage production, so that the whole production line can realize automatic production.
5.Notices for use
1)The operator is not allowed to operate the equipment until he is knowledgeable about the equipment performance after the supplier's technology train.
2) Forbid the non-operator to close to the equipment when it is on operation,especially pay attention to the clothes and arms in case of being sucked into the machine and then cause personal injury.
3) Loosen clothing,garments adorned with ribbons or easy to be sucked into the machine are forbidden when the workers are at work. Women with long hair have to wear their hair up and tucked beneath the safety helmet
4) Do not touch the idler wheel or other rotating mechanism with your hands or any part of your body when the wheel is running on assembly line,in case of being sucked into the machine and then cause personal injury.
5) It is forbidden to clean the electrical equipment with water or compressed air. Water is strictly prohibited in the electric control cabinet.
To ensure that the electric control cabinet is not doused by water or exposed to the sun.
6) The operators should take safety precautions when equipment needs to be repaired,and cut off the power when necessary.
7) Unauthorized operation of equipment by non-operators is strictly prohibited ( especially to modify the built- in parameters such like frequency converter ,servo and touch screen,etc)
6.Structure
1) Sawing part
1.Power cabinet:Controlling equipment operation
2.Sawing machine:Cutting off the steel bar
3.Material frame and pipeline:Placing raw materials and conveying steel to sawing machine
4.Finished product holder: Sizing the length of steel and transferring finished product to next process
2)Upsetting and threading part
Our Company
Yongyi Tongfeng Intelligent Technology Co., Ltd. is a professional manufacturer of intelligent steel processing machinery and equipment in China. It has more than 200 sets of advanced machining, welding and heat treatment equipment. It has high design, process,manufacturing and new product development capabilities in the field of intelligent steel bar processing equipment manufacturing. And through comprehensive mechanism reform, improve internal management, established a good market operation mechanism and excellent product quality assurance system,and passed the ISO-9001 quality system certification.
Since the company was founded, our products have been exported to Southeast Asia, Africa, Europe, America and Asia Pacific for more than 40 countries. Our products have won the favor of many foreign customers with excellent quality andperfect after-sales service. At the same time, it plays an important role in the construction of domestic high-speed rail,high-speed, airport construction, underground rail transit, and construction projects.
The company's leading products: intelligent steel bar bending machine, intelligent steel bending center, intelligent five-link steel bending machine, steel cage welding machine, intelligent steel shearing wire production line, intelligent steel cutting pier thick wire grinding production line, intelligent steel Truss welding production line, intelligent steel mesh welding production line, tunnel 8-shaped rib forming machine, steel cutting machine, steel bending machine, steel straightening and cutting machine and other products.Companies adhering to the "create a mechanical boutique and your Yongyi Tongfeng" business philosophy, "Let our service become your choice of Yongyi Tongfeng reasons" service concept, servethe community, serve customers. With the excellent brand of national machinery manufacturing, the company leads the rapid development of the domestic steel processing industry, pursues more excellent development goals with leaps and bounds, and strives to become the leader in the global intelligent intelligent steel processing industry.
CertificatesMain products
The automatic rebar sawing threading and grinding line is a high-speed and automatic steel bar processing equipment that has integrative functions such as automatic feed,sizing,threading,polishing,automatic receiving,seeking storage bin and hierarchical storage.It can reduce the workers' labor intensity and improve production efficiency,as well as meet the different requirements in subsequent processing like bending processing ,cage welding machine processing etc.This is new generation equipment that designed by our company's research team depend on the new market requirements of rebar steel processing.
1.Technical Parameters
| Model | ZTD -500 | ZTD-800 | ||||||||||||||||||
| Rebar Diameter (mm) | 16 | 20 | 22 | 25 | 28 | 32 | 35 | 40 | 45 | 50 | 16 | 20 | 22 | 25 | 28 | 32 | 35 | 40 | 45 | 50 |
| Saw Piece | 26 | 20 | 18 | 17 | 15 | 12 | 11 | 10 | 9 | 8 | 46 | 37 | 34 | 30 | 26 | 23 | 21 | 18 | 16 | 15 |
| Sawing Speed | 10~7mm(Depending on the material and hardness of the sawn steel bar) | |||||||||||||||||||
| Effective Width (mm) | (Maxi notch width 600mm) Effective Width is 450-500mm | (Maxi notch width 320mm) Effective Width is 300mm | ||||||||||||||||||
| Pull Speed | 0.8~0.9m/s | |||||||||||||||||||
| Sawing Length | ≤12m | |||||||||||||||||||
| Length Error | ±5mm | |||||||||||||||||||
| Threading Diameter mm | φ18-φ36mm | |||||||||||||||||||
| Threading Length | ≤90mm | |||||||||||||||||||
| Clamping Method | oil pressure + air pressure | |||||||||||||||||||
| Threading Machine Power | 2*5.5KW | 5.5KW | ||||||||||||||||||
| Threading Effectiveness | Single Threading Time 30s~50s | |||||||||||||||||||
| Grinding Machine Power | (3KW+0.75KW)*2 | |||||||||||||||||||
| Grinding Effectiveness | Grinding Time 60s ~ 90s | |||||||||||||||||||
| Power Cousumption | 25Kw/h | |||||||||||||||||||
| Silo series | 2 Level | |||||||||||||||||||
| Air Consumption | 0.5 ~ 0.7m³/min | |||||||||||||||||||
| Dimension | 28m×8m×1.55m | 28m×8m×1.55m | ||||||||||||||||||
| Total Power | 57.5Kw( subject to the latest product) | 55Kw( subject to the latest product) | ||||||||||||||||||
| Weight | 19.2T | 18.82 T | ||||||||||||||||||
Mechanical patent ( Electric control panel ): [201930091840.7]
Electrical patent (Upsetting Threading Polishing Line V1.0) : [2018SR728603] Electrical patent (Upsetting Threading Polishing Line V2.0) : [2019SR0384217]
3. Advantages:
1)Automatic feeding line, easy to transport, reduce labor intensity
2)Threading transmission line, automatic control feeding and turning over of rebars in high efficiency. To ensure the continuous automatic production of steel bar two-way threading
3)2-Level storage bin, can store two different specifications of steel bar at the same time.
4)Threading and grinding assembling box, high degree of assembling, small size, beautiful and safe, easy to install and debug
5)Sawing machine, easy to operate, with high accuracy and efficiency
6)Automatic turning over conveyor line, accurate positioning, high efficiency
7) Lifting and distributing machine, automatically screen and distribut material, ensure the continuous and automatic supply of single rebar, reduce labor intensity
8) The electronic control cabinet has complete functions and beautiful appearance
9) Threading mainframe adopts the most advanced mainframe head in China, automatically clamping, feeding, ribbing and rolling.
10) Original milling and grinding two-in-one mechanism, strictly control the accuracy
4.Product Characteristics
The threading diameter range of ZTD is 16-40mm, which fully meets the market demand. Threading length is less than or equal to 110mm, guarantees the length requirement of steel bar , the maximum length of feeding line is 12m, the transmission speed of steel bar is 58-62m/min, realizing efficient and fast transmission of steel bar. The shortest length of material feeding and receiving is 2m, fully meets the needs of short rebar processing. Single threading time is 35-50s, depending on the length of rebar, 800-1000 wire heads can be processed every day; two ways of transporting reinforcing bar, photoelectric and time, are adopted to avoid photoelectric damage resulting in shutdown of production.
According to the customer's on-site processing situation, a variety of processing modes can be set up, which can be switched freely only through the man-machine interface, and can meet the different processing needs of customers. Touch screen fault prompt design, equipment failure man-machine interface can display alarm information to prompt customers to quickly troubleshoot, saving maintenance costs and time. Customers set up the quantity of processing, automatic shutdown after production, to avoid waste of raw materials. The storage of steel bars in batches can be realized by two stages of silo series. The steel bar sleeve grinding production line can be connected with shearing and sawing freely to realize linkage production, so that the whole production line can realize automatic production.
5.Notices for use
1)The operator is not allowed to operate the equipment until he is knowledgeable about the equipment performance after the supplier's technology train.
2) Forbid the non-operator to close to the equipment when it is on operation,especially pay attention to the clothes and arms in case of being sucked into the machine and then cause personal injury.
3) Loosen clothing,garments adorned with ribbons or easy to be sucked into the machine are forbidden when the workers are at work. Women with long hair have to wear their hair up and tucked beneath the safety helmet
4) Do not touch the idler wheel or other rotating mechanism with your hands or any part of your body when the wheel is running on assembly line,in case of being sucked into the machine and then cause personal injury.
5) It is forbidden to clean the electrical equipment with water or compressed air. Water is strictly prohibited in the electric control cabinet.
To ensure that the electric control cabinet is not doused by water or exposed to the sun.
6) The operators should take safety precautions when equipment needs to be repaired,and cut off the power when necessary.
7) Unauthorized operation of equipment by non-operators is strictly prohibited ( especially to modify the built- in parameters such like frequency converter ,servo and touch screen,etc)
6.Structure
1) Sawing part
1.Power cabinet:Controlling equipment operation
2.Sawing machine:Cutting off the steel bar
3.Material frame and pipeline:Placing raw materials and conveying steel to sawing machine
4.Finished product holder: Sizing the length of steel and transferring finished product to next process
2)Upsetting and threading part
Our Company
Yongyi Tongfeng Intelligent Technology Co., Ltd. is a professional manufacturer of intelligent steel processing machinery and equipment in China. It has more than 200 sets of advanced machining, welding and heat treatment equipment. It has high design, process,manufacturing and new product development capabilities in the field of intelligent steel bar processing equipment manufacturing. And through comprehensive mechanism reform, improve internal management, established a good market operation mechanism and excellent product quality assurance system,and passed the ISO-9001 quality system certification.
Since the company was founded, our products have been exported to Southeast Asia, Africa, Europe, America and Asia Pacific for more than 40 countries. Our products have won the favor of many foreign customers with excellent quality andperfect after-sales service. At the same time, it plays an important role in the construction of domestic high-speed rail,high-speed, airport construction, underground rail transit, and construction projects.
The company's leading products: intelligent steel bar bending machine, intelligent steel bending center, intelligent five-link steel bending machine, steel cage welding machine, intelligent steel shearing wire production line, intelligent steel cutting pier thick wire grinding production line, intelligent steel Truss welding production line, intelligent steel mesh welding production line, tunnel 8-shaped rib forming machine, steel cutting machine, steel bending machine, steel straightening and cutting machine and other products.Companies adhering to the "create a mechanical boutique and your Yongyi Tongfeng" business philosophy, "Let our service become your choice of Yongyi Tongfeng reasons" service concept, servethe community, serve customers. With the excellent brand of national machinery manufacturing, the company leads the rapid development of the domestic steel processing industry, pursues more excellent development goals with leaps and bounds, and strives to become the leader in the global intelligent intelligent steel processing industry.
CertificatesMain products